Course Title: Processing Essentials of Injection Molding
8 Professional Development Hours/0.8 CEUs
Course
Description: The Processing Essentials of
Injection Molding Course provides a fundamental understanding of injection
molding. The course discusses the process of injection molding and reviews
the equipment involved and the process parameters. Process set-up
and cycle time are also detailed and discussed.
Overall Course Objectives:
Understand the terminology of injection molding.
Learn the key parts of the injection molding process.
Gain knowledge of the injection molding equipment and how a machine is set up for molding.
Course Content:
Lesson 1 – Introduction
Objectives:
List the four stages of the injection molding process.
Recognize the reciprocating screw injection molding method of processing plastic.
State advantages and disadvantages of injection molding.
Lesson 2 – Equipment-Injection Molding Machine Components, Materials Handling, Dryers, Hot Runner Systems, Granulators
Objectives:
Recognize injection molding equipment including: injection molding machines and components,
materials handling, dryers, hot runner systems, mold heating and cooling equipment.Define shear stresses and identify how they occur.
Develop an understanding of granulators and the utilization of regrind.
Lesson 3 – Injection Molding Processing
Objectives:
Understand the injection molding processing stages.
Identify defects caused by shrinkage of material during the packing and holding stages & explain why hold pressure is so important.
Explain the importance of mold temperature during the cooling stage, and recognize the
defects that can occur.
Lesson 4 – Process Set-Up and Cycle Time
Objectives:
Identify the steps in machine start-up and machine shut-down.
Explain the importance of setting pressures for injection molding production.
Describe the purging and compound purging processes.
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